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Top 6 Solar DC Wire and Cable Manufacturers in India, 2023 - 2024

Updated: Dec 24, 2023


hv solar dc cables

What is DC wire or Solar cable ?

DC wire, or Direct Current wire, is a type of electrical wire that is specifically designed to carry direct current (DC) electricity. Direct current is a type of electrical current in which the flow of electrical charge is always in the same direction. It is often used to power electronic devices and other types of equipment. DC wires are typically made from copper or aluminum and are insulated with a protective coating to prevent electrical leakage and ensure safe transmission of electricity. They are used in a variety of applications, including in vehicles, solar panel systems, and electronic devices.


How DC wire is different from AC wire ?

DC wire and AC wire are both types of electrical wire that are used to transmit electricity, but they differ in the way that they carry the electrical current.

DC wire, or Direct Current wire, is specifically designed to carry direct current (DC) electricity. Direct current is a type of electrical current in which the flow of electrical charge is always in the same direction. It is often used to power electronic devices and other types of equipment.

AC wire, or Alternating Current wire, is designed to carry alternating current (AC) electricity. Alternating current is a type of electrical current in which the flow of electrical charge periodically changes direction. It is the type of electricity that is commonly used to power homes and businesses.

One key difference between DC and AC wire is the voltage that they are capable of carrying. DC wire is generally used to carry lower voltage electricity, while AC wire is designed to carry higher voltage electricity. Another difference is the way in which the electrical current is transmitted. DC wire transmits electricity in a constant flow, while AC wire transmits electricity in a periodically fluctuating flow.

In summary, DC wire is used to transmit direct current electricity, while AC wire is used to transmit alternating current electricity. They differ in the way that they carry the electrical current and the voltage that they are capable of carrying.

What are the benefits of using DC cable ?

There are several benefits to using DC cable, or Direct Current cable, in electrical systems:

  1. Energy efficiency: DC cable can transmit electricity more efficiently than AC cable, as it does not lose energy through the process of transformation. This makes it an ideal choice for applications where energy efficiency is a priority.

  2. Improved safety: DC cable is generally considered to be safer than AC cable, as it does not produce an electromagnetic field. This can make it a better choice for certain types of electrical systems, such as those used in medical facilities or other sensitive environments.

  3. Greater control: Because DC cable transmits electricity in a constant flow, it is easier to control and regulate the flow of electricity. This can make it a more reliable choice for certain types of electrical systems.

  4. Compatibility with electronic devices: Many electronic devices, such as computers and mobile phones, operate on DC electricity. Using DC cable allows these devices to be powered directly, rather than requiring an AC-to-DC converter.

  5. Longer lifespan: DC cable is generally more durable than AC cable and has a longer lifespan. This can make it a more cost-effective choice for certain types of electrical systems.

What size of solar cable do i need ?

To determine the size of solar cable you need, you will need to consider the distance between the solar panel and the battery or inverter, the output of the solar panel, and the voltage of the system. It is important to use a solar cable that is large enough to handle the current being carried, as undersized cables can cause a voltage drop and reduce the performance of the solar panel system.


Here is a rough guide to selecting the right size solar cable:

  • For a distance of less than 15 feet and an output of up to 200 watts, you can use 16 AWG (American Wire Gauge) cable.

  • For a distance of 15 to 30 feet and an output of 200 to 400 watts, you can use 14 AWG cable.

  • For a distance of 30 to 50 feet and an output of 400 to 600 watts, you can use 12 AWG cable.

  • For a distance of 50 to 70 feet and an output of 600 to 800 watts, you can use 10 AWG cable.

It is always best to consult with a solar panel professional or refer to the manufacturer's guidelines for specific recommendations on cable size.


What if we use AC Cable in place of DC Cable ?

If you use AC cable, or Alternating Current cable, in place of DC cable, or Direct Current cable, it is likely that the electrical system will not function properly. This is because AC cable and DC cable are designed to carry different types of electrical current and are not interchangeable.


AC cable is designed to carry alternating current (AC) electricity, which is a type of electrical current in which the flow of electrical charge periodically changes direction. It is commonly used to power homes and businesses.


DC cable, on the other hand, is designed to carry direct current (DC) electricity, which is a type of electrical current in which the flow of electrical charge is always in the same direction. It is often used to power electronic devices and other types of equipment.


If you use AC cable in a system that is designed for DC cable, the electrical current may not flow properly, leading to potential problems such as circuit overloads or equipment damage. It is important to use the correct type of cable for your electrical system to ensure safe and reliable operation.


What are Solar Cable Connectors ?

Solar cable connectors are used to join two lengths of solar cable together, or to connect a solar panel to an inverter or battery. There are several types of solar cable connectors available, including MC4 connectors, J-Box connectors, and Tyco SolarLok connectors.

MC4 connectors are the most common type of solar cable connector, and are designed for use with photovoltaic systems. They have a standard size and shape, and can be easily connected and disconnected.

J-Box connectors are used to connect the solar panel to the inverter or charge controller. They are typically mounted on the back of the solar panel, and have a weatherproof cover to protect the connections from the elements.

Tyco SolarLok connectors are designed for use in high-voltage photovoltaic systems, and can handle up to 1000 VDC. They have a compact design and are easy to install.

It is important to use the right type of solar cable connector for your system, as using the wrong connector can lead to poor performance or even damage to the equipment. Consult with a solar panel professional or refer to the manufacturer's guidelines for specific recommendations on the type of connector to use.

Top 6 Solar DC Cable Companies in India, 2023


1. POLYCAB


polycab solar dc cable

Headquartered in Mumbai, established in 1964, Polycab has 25 manufacturing facilities, including our two joint ventures with Techno and Trafigura. The company has an extensive supply chain network comprising authorized dealers, distributors, and retailers which helps its products to reach across India. It also exports its products to over 40 countries worldwide.


Polycab is a manufacturer and distributor of wires and cables and fast-moving electrical goods in India. Its key products in the wires and cables segment are power cables, control cables, instrumentation cables, solar cables, building wires, flexible cables, flexible/single multi-core cables, communication cables and others.


2. HPL


hpl solar dc wire

Headquartered in Noida, established in 1991, HPL provides a wide range of products divided into Metering Solutions, Switchgears, Modular switches, LED Lighting and Wires & Cables. The company operates through more than 900 dealers and distributors, and over 27,000 retailers. It has seven manufacturing units and two R&D centers.


HPL is a well-established brand with a proven track record of over four decades in the Indian electrical industry. The company has more than four decades of manufacturing experience.


3. HAVELLS


havells solar dc wire cable

Headquartered in Noida, established in 1958, Havells provides a wide spectrum of products, including Industrial & Domestic Circuit Protection Devices, Cables & Wires, Motors, Fans, Modular Switches, Home Appliances, Air Conditioners, Electric Water Heaters, Power Capacitors, Luminaires for Domestic, Commercial and Industrial Applications. It operates through a large network of more than 7900 dealers, 12 manufacturing plants, and 40 branches in India and exports to 40 other countries.


Havells India is a Fast Moving Electrical Goods company with a strong global presence. It is a leading power distribution equipment manufacturer in India. The company enjoys a strong brand recall and owns some of the most prestigious brands like Havells, Lloyd, Crabtree, and Standard.


4. APAR


apar sola dc wire cable

Headquartered in Mumbai, established in 1958, Apar's Cables Division is a leading manufacturer of cables in India and has been serving its customers since the year 1981. The company has a large global presence in more than 100 countries worldwide. Its manufacturing facilities are accredited with Quality Management Systems.


Apar Industries is a leading manufacturer of telecom and electrical cables in India. It has a strong presence in electrical and metallurgical engineering. Its products are used in different industrial applications like Power Transmission Conductors, Petroleum Specialties and Power & Telecom Cables. The Cable division has been steadily growing at a rate of 25% CAGR over the last decade.


5. LEONI


Headquartered in Germany, established in 1569, Leoni is a German company with employees in more than 32 countries worldwide.


Leoni provides a wide range of cable and wiring systems for different industries like automotive, data communication and networks, electrical appliances, energy and infrastructure, fiber optics, healthcare, etc.


6. LAPP


Indian office headquartered in Bengaluru, established in 1957, LAPP is a German company providing a wide range of cables, industrial connectors, accessories, and engineered solutions. It operates through 18 production sites and over 40 sales companies worldwide.


LAPP Group is a leading supplier of integrated solutions and branded products in the field of cable and connection technology. Its products can be used for a wide range of industrial, commercial as well as residential applications. The company’s products are trusted by popular names in the world.


What is Solar cable hsn code ?

The HSN (Harmonized System Nomenclature) code is an internationally standardized system of names and numbers that is used to classify goods in international trade. In India, the HSN code is used to determine the applicable GST (Goods and Services Tax) rate for a particular product.


The HSN code for solar cables is 8544.42. This code covers insulated electric cables and wires, with copper conductors, having a cross-sectional area of 4 sq. mm or more, but less than 150 sq. mm, for use in the manufacture of electrical machinery or for other purposes.


It is important to use the correct HSN code when declaring the value of goods for customs purposes, as the wrong code can lead to incorrect GST rates being applied. You should consult with a customs or trade specialist for more information on HSN codes and their application.


Looking for solar dc wire or cable for your solar project, contact HV Solar today on 8700102836 or submit your contact details on www.hvsolar.co.in












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